KSX-1000 Solar Cell Test System

KSX-1000 Solar Cell Test System

KOPEL Provides Best Solutions to Test c-Si Cells for Evaluation during R&D and for Cell Classification In Mass-Production Environment.

Overview

The KSX-1000 is able to recreate sunlight equal to or better than IEC 60904 9: Class AAA; it accurately measures IV at high repeatability and high throughput with lower maintenance cost.

System Configuration

The KSX-1000 Solar Cell Test System mainly consists of the following high-performance components:

  • KSS-P001 Pulse Solar Simulator/Lamp Power Supply
  • KST-P15Ce IV Measuring Unit
  • KSJ-026 Cell Setter
  • KSM Series Probe bar

Note: A chiller unit and a vacuum pump are provided as options for more accurate measurement.

KSX-1000 System Configuration

Features

  • Accurate & Stable Light Source
    • Custom-design power supply for stable light
    • < 0.1% instability
    • IEC60904-9: Class AAA
  • Accurate IV Measurement System
    • Specially-designed IV measuring unit
    • 4-quadrant operation by dropper power
    • V/I simultaneous measurement
    • Raw data with minimal or no software adjustment
  • High Repeatability
    • Stable and consistent measurement with combination of the light source and the IV measuring unit
    • Improves classification accuracy
  • Lower Maintenance Cost
    • Long-life pulse lamp (<1 million shots)
    • Simple construction (with neither optics nor shutter)
    • Lamp replaceable from side door, no adjustment needed
    • Lamp replacement takes only 10 minutes or less
  • High Throughput
    • Takt time of just 1.5 seconds for c-Si mass production lines (realizable minimum)
  • To be upgraded to the KSX-3000H system to allow testing of high-efficiency solar cells including Panasonic's HIT® PV Cells by only changing the IV measuring unit and the software

The KSX-1000 was developed for solar cell evaluation as well as for better cell classification accuracy in mass production lines, focusing on three factors to reduce measurement errors: light instability, IV measurement response, and temperature.

The KSX-1000 system can be used for high-speed measurement of high-efficiency cells, such as HIT®, by replacing the IV measuring unit and the software.

*HIT® is a registered trademark of Panasonic Corporation.

Stable Light Source

The light of the KSX-1000 is controlled very precisely, as shown in the figure below. The light fluctuations of the KSX series can be controlled to the level of ±0.1% or less, a level of fluctuation that never affects the measurement. The light can be a single 50-ms pulse, 2-stage pulse, or 3-stage pulse depending on the measurement requirements.

Light Instability
KSX-1000 Stability

IV Measuring Unit

The IV measuring unit is very simple. Unlike flash-type systems, the light is so stable as not to require any compensation or adjustment. The power supply simply sweeps the voltage from short to open or open to short. The sweep voltage is monitored at its output, not at the solar cell, to avoid the influence of the cell capacitance. Accurate IV data is measured at the cell, the voltage and the current simultaneously.

Using its 4-quadrant operation capability, the unit allows accurate measurement of dark current and Voc.

Dynamic IV Measurement
IV Measurement CircuitDiagram

The measurement results of the KSX-1000 are highly consistent, as shown below. The same 8 samples are tested 10 times, with the probe pins lifted and contacted again before each measurement.

High Measurement Consistency
KSX-1000 High Measurement Consistency

KSX-1000 System Specifications by Components

(1) KSS-P001 Pulse Solar Simulator
ItemSpecifications
Irradiation (@ cell surface)0.3–1.2 SUN (AM1.5G)
Irradiated Area200 mm x 200 mm
Lamp TypeXenon long–arc (Pulse)
Lamp Life> 1,000,000 shots (Number of consecutive pulses without a missed shot)
Class (IEC-60904-9)Class AAA
Pulse DurationMax. 50 ms
Dimensions500 x 500 x 800 mm
Weight (Including installing frame)50 kg (110 lb)
Power Rating1.8 kW
(2) KSS-P001 Pulse Solar Simulator Lamp Power Supply
ItemSpecifications
Output ControlHighly stable irradiation control
Discharge SpeedMin. 1.5 seconds (with 3-phase input)
Touch Panel FunctionsPulse light settings, menu, auto/manual selection, charge state monitor, and pulse counter
Manual SwitchesLight start/stop, emergency stop, and mode selection
SafetyOver-current detection, over-temperature detection
ConnectorsPower connector, output connector (to solar simulator), and signal connections
Input Power1– or 3–phase 200–240 V, 50/60 Hz, 4 kVA
Dimensions570 x 630 x 1000 mm
Weight280 kg (620 lb)
(3) KST-15Ce IV Measuring Unit
ItemSpecifications
V/I Ranges
(to be changed at order placement)
–14 to 2 V/–2 to +15 A

Measurement Accuracy0.1% FS

Measuring Speed (software selectable)60 µs to 100 ms/@point

Dimensions430 x 360 x 160 mm

Weight8 kg

PowerSingle-phase 100–240 VAC, 50/60 Hz, 200 VA

(4) KSW-01F Measurement Software
ItemSpecifications
Measuring ItemsIsc, Jsc, Voc, Pmax, FF, Rs, Rsh, Iv, Vi, efficiency, temperature

Operating SystemWindows XP, 32-bit/64-bit Windows 7

(5) Other Components
ItemSpecifications
Cell SetterKSJ-026 (Manual), Auto version available

Installation FrameT1001B

Xenon LampLF-000-W0015

Note: For other configuration or options, please contact us via Contact Us form.

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